We’ve Been Busy

We have been busy. I know the blog doesn’t show it. ( I am rectifying that situation.) Two huge projects have slipped by. I’ll post them in the front of the blog for a week or so then put them in the correct chronological order.

The first project was upgrading the cooling system on the trusty Perkins 4-236. Alex from

Perkins 4-236

Project Bluesphere and Steve on NorthStar had made the change; and they liked it. I knew we would be spending time in Australia, friends from the states were planning on visiting, and we have friends in Brissi.

I ordered the kit from TransAtlantic Diesel (TAD) and waited for its arrival. The kit with shipping and duty came to about 6k USD. Additionally when installing I broke the cooling pump and needed to replace it.  Here in Australia that too cost close to a boat buck ($1,000).

While waiting on the Bowman Heat Exchanger Kit to arrive we began preparation for the refrigeration change. In the end we were not “happy” with our holding plate system installed 20 years ago.

I identified some of the issues in an earlier post. To recap: The system was loud. The 1/2 hp motor turning the compressor would wake people up. It was right under our sea berth and made sleeping on passage next to impossible when running. We needed to manage the time so we both could get enough rest. It was water cooled and the pickup wasn’t in the best position in the boat. The water pickup was slightly aft of the beam. Much over 6 kts we often would end up air. The cooling would get an air lock and the system would stop. I then needed to purge the pump in the engine room while we were on a roller coaster ride across the deep blue. There must have been a hundred tubing connection through out the entire system. I was spending more time then I wished chasing down leaks. That and once found and eliminated we needed to add refrigerant. In places like the US, R134a is easy to find. Every Tom, Dick, and Harry auto store sells refrigerant. Here in QLD Australia, the only way to get refrigerant was to hire an AC shop to come check out the system and then top it up. At $250 bucks travel time plus an hourly that would get expensive, whew, glad that is over. Then, the boxes were so large W/ had difficulty using anything on the bottom. That space became a waste. The plates too took up a lot of room in the boxes making organization difficult. And finally, I never achieved the hold over I expected with the three plates. Thus the decision was to re-do the entire system. Remove the holding plates and add evaporator plates. Remove both compressors, the water cooling system and the plumbing. The search began for replacements. The destruction / construction would begin when we had the new system here in boxes. And the engine cooling system completed.

Go Slow
Sail Far
Stay Long

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