Archive for the ‘Restoration’ Category

Chain Galvanized – Done!

Wednesday, September 22nd, 2021
Looks a little ....bad

What she looked like after 8 years

The anchor chain project…. complete. We hauled the main chain up to Bundaburg for new galvanizing and what a job they did. Excellent! Approx $1 buck per lb. It actually came back looking shiny (almost)

We carried the chain in the passager footwells

A lot of extra weight.

and like new. Yep, it took two trips. We did however make mini vacations out of the trips. W/ found one wonderful AirBnB and another that was only a place to sleep.

Returning the chain to the boat required two carts. Same as from the boat to the car. We used cardboard and plastic to protect the

The chain markers we use

This tells us how much chain we have out of the boat.

upholstery and loaded it in the middle of the vehicle. Once returned to the boat we laid it out on the dock and added colored webbing to the links every 25’. These small webbing pieces sewn on a link last forever and run fine through the chain gypsy. I can’t tell you enough how great they are. The down side is that the company we purchased them from at a boat show no longer sells the kits. 🙁

One key ingredient all boaters need to do is to secure the bitter end of the chain. Too often I hear of some newbee who lost their anchor rode/chain while out for the days adventure. Most likely

Chain Stopper

Teak Donut connects to the bitter end

an adventure they never wanted. I’ve actually found lost anchors while snorkeling. Sometimes there would even be barnacles growing on the anchor rode or chain by the time I discovered it.

To save your anchor and your day, take some small line (1/4” 5 or 6mm ought to be good), strong enough that it will hold the chain and anchor as dead weight. Run the line out of the chain locker a fair bit on deck, double it and add a few cm’s to it. Next there ought to be a hole, or slit in a bulkhead or major structural member for this line to be attached to. I don’t attach mine directly to the bulkhead. Instead I made a teak donut. I loop the line through the donut and back on itself making a secure connection. Run the double line through the bulkhead up and out the chain pipe. The reason I use a donut is that if somehow the bulkhead fails the donut will stop at the chain pipe and stop. Also, using a long enough line, should I need to cut it, the end of the chain will pass over the gypsy and hang by the line. I can then cut the line. And last; if the fecal material hits the fan as it did for us in Suva, Fiji, letting the chain rip out , the line will snap. Then you’ll have a speedy exit

Only cast off your chain on purpose… and I hope you never need to.

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Back Together… Almost

Sunday, August 1st, 2021

Putting it all back together was a step forward, wait, step forward, wait process. We would paint an area with primer, wait for it to dry, then paint with engine paint. After it dried I was able to put on one more part. In shops they would put all the parts on, and spray the entire engine. Manufacturers are able to rotate it, get under, turn it to get in the small places, and all the while spray. At manufacturing facilities they electrically charged the paint and the engine. All the paint ends up attracted to the engine and goes where it belongs. On a boat; not so much. I used a brush and sometimes a roller on the bottom of the oil pan. There wasn’t much room between the oil pan and the engine sump. That often required a couple of days to cover, and avoiding getting more paint on my arms than the oil pan. I would paint, let dry, take a mirror and scout the area for what I missed, then paint again. The pan itself required three times to cover it all. More detail are on the April 25, 2020 post.

While this was happening we began the refrigeration removal. In an older post I discussed the removal of the holding plates. With that completed we began to remove all the Copper tubing and connections. Of course care was needed to remove any pressurized refrigerant left in the system. Yet, as I indicated before I was always dealing with a leak and could never trace them all down. Thus there wasn’t enough refrigerant left in the system to be dangerous. As I was removing parts I discovered two connections that were suspect. I had never found them leaking prior. One was in the engine driven compressor line. The Copper tubing slipped when I was first installing it. For a decade there was a poor seat with the double furled Swedge Lok fittings. Another suspect spot was in the DC side on one of the expansion valves. Thus W/ and I spent a couple of days pulling all the Copper out and cutting off the ends. I saved the Swedge Loks but W/ wonders what for. Most likely they will go to the recyclers too. We hauled the Copper to the re-cyclers and the money reinvested in new hoses for the Perkins.

After we removed the Copper, expansion valves, and plates it was time to assess. The good news, look at

Bad Wood – Gone!

all the room we now have! The bad news, some of the wood where the Copper tubing ran through was soft, very, very soft. More wood under the expansion valves was so soft I could push my finger into it. Surprise, Surprise, Surprise. Damn!

This discovery added a speed bump to our refrigeration project. And a new project added to the list. Cut out the old soft wood, grind the old tabbing off and replace it all with new. As this project bounced around in my head W/ and I discussed other changes that might improve life aboard. What would we do with the old DC 5000 Compressor locker? We hope we could fit all three Engel compressors in the locker where the valves were. And to ensure that locker had enough room we could move the Exeltech Inverter. Inverters closer to the batteries – GOOD. The rest of the locker would be storage for staples.

More stuff to remove, and more to move. We pulled out the DC5000 compressor and the wiring. Tinned boat wire is always valuable and kept in boat spares. We too needed to remove the inverter. No inverter; no use of any 110 volt tools we have. Sometimes lady luck visits us. We had purchased a small ProSport portable inverter in the states. This might now be of some use. That has smallish inverter has worked flawlessly when we’ve needed. Every year for 10 years.

(Any future world cruisers reading this; ensure your boat is wired for both 220 and 110 volt systems. It is very, very costly to have a 110 volt product shipped to foreign lands. )

With everything removed we tackled the next project. Tenting, Grinding, replacing bad wood.

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Maintenance in Paradise

Tuesday, July 20th, 2021

While we were replacing the cooling system on the trusty diesel, we also researched refrigeration systems. In the end, Engel was what we settled with; three Engels. Their reputation was excellent. Evaporators are the achilles heal. Avoiding puncturing the evaporator the system might last 40 years. Well, that is, some Engels have worked for 40 years in the Australian Woop Woop (the Australian Outback). While not quite equal to the marine environment; it is harsh still.

Once the Perkins Bowman box arrived our boat (home) was knee deep with…stuff. Parts removed from the engine and parts to go on were everywhere. W/ tried to contain all of them under the dining table. The first order of business was to inventory and understand what each part was. Trans Atlantic Diesel has excellent support. With the kit they provided a video of the parts inventory and how to install. Tis always nice to have directions. They were around to answer any question by email. Luckily they only skipped one answer. Remember; this project is in the middle of Covid. Covid is not as bad in Australia as the US. Covid hit the US hard. And I did figure the answer out … eventually . TAD is forgiven. In the end; the words of my cruising brother flash florescent in my head: RTFM. Read the F——, Manual. 🙂

Before actual parts removal was an unwelcome task. And one that I really, really hate – draining the cooling system. We do have an engine sump but still, it is a wet, messy job. I will want to do something about upon rebuild. We drained the coolant, disposed of it at the marina’s waste disposal area and began removing parts.

As in most boat work projects ; when one project begins another one or two show their ugly head. Removing the parts, holding a new part in place to check it out, screamed out to us… PAINT THE ENGINE. Seriously! And the second project was that it is time to replace all the old hoses. Now that we can get to them much easier.

The parts removal went fine. We covered up areas that did not require any paint and took the parts to the recycling business. After all, it is good steel and some copper. There we picked up a few bucks dedicated to a cold one. Every part removed that would be reused, was cleaned and set aside. The engine was much, much smaller now.

We began to clean the engine. First was to hand wash with a degreaser. After which we cleaned with Alcohol and Acetone. Then we applied a primer. The engine changed from mottled Blue, to Grey, and to shinny Blue again. This job was HUGE! Once we painted an area we couldn’t keep working in the engine room. We needed to wait for the primer to dry, then clean another area and paint another part. I wasn’t spraying the beast. I didn’t want overspray getting into the living quarters nor covering any other area of the engine compartment.

At this time we checked the weather to ensure good weather while we were replacing the deck drain hose. One set of hoses had exceeded its working life. It was the cockpit drain. I now have easier access to it. We replaced it at break neck speed. . The next couple of weeks called for cleaning and painting the engine. The majority before putting – re-installing any parts.

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We’ve Been Busy

Monday, January 13th, 2020

We have been busy. I know the blog doesn’t show it. ( I am rectifying that situation.) Two huge projects have slipped by. I’ll post them in the front of the blog for a week or so then put them in the correct chronological order.

The first project was upgrading the cooling system on the trusty Perkins 4-236. Alex from

Perkins 4-236

Project Bluesphere and Steve on NorthStar had made the change; and they liked it. I knew we would be spending time in Australia, friends from the states were planning on visiting, and we have friends in Brissi.

I ordered the kit from TransAtlantic Diesel (TAD) and waited for its arrival. The kit with shipping and duty came to about 6k USD. Additionally when installing I broke the cooling pump and needed to replace it.  Here in Australia that too cost close to a boat buck ($1,000).

While waiting on the Bowman Heat Exchanger Kit to arrive we began preparation for the refrigeration change. In the end we were not “happy” with our holding plate system installed 20 years ago.

I identified some of the issues in an earlier post. To recap: The system was loud. The 1/2 hp motor turning the compressor would wake people up. It was right under our sea berth and made sleeping on passage next to impossible when running. We needed to manage the time so we both could get enough rest. It was water cooled and the pickup wasn’t in the best position in the boat. The water pickup was slightly aft of the beam. Much over 6 kts we often would end up air. The cooling would get an air lock and the system would stop. I then needed to purge the pump in the engine room while we were on a roller coaster ride across the deep blue. There must have been a hundred tubing connection through out the entire system. I was spending more time then I wished chasing down leaks. That and once found and eliminated we needed to add refrigerant. In places like the US, R134a is easy to find. Every Tom, Dick, and Harry auto store sells refrigerant. Here in QLD Australia, the only way to get refrigerant was to hire an AC shop to come check out the system and then top it up. At $250 bucks travel time plus an hourly that would get expensive, whew, glad that is over. Then, the boxes were so large W/ had difficulty using anything on the bottom. That space became a waste. The plates too took up a lot of room in the boxes making organization difficult. And finally, I never achieved the hold over I expected with the three plates. Thus the decision was to re-do the entire system. Remove the holding plates and add evaporator plates. Remove both compressors, the water cooling system and the plumbing. The search began for replacements. The destruction / construction would begin when we had the new system here in boxes. And the engine cooling system completed.

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Duh…. It’s Broken

Tuesday, September 10th, 2019

W/ could easily be a Dowser. One who finds water with a wishbone like branch.  If there is a drop of water somewhere in the boat she will find it. Which; by the way, is a good thing. Water is to be kept outside the boat if you wish to stay afloat.

She opened up a locker the other day and said “Dave, why is this wet”? I know my day will change from that point on. There were some drips from the seacock for the forward head sink. When we refurbished the boat we put in all new Groco seacocks. Those are the gates between the ocean and inside the boat.

From my standard prone position of reading I am now called forth to attend to a “drip”. We moved the gear around the seacock out of the way and I see the drip is coming from the handle. The seacock opens and closes fine. Whenever we haul we grease all the seacocks ensuring that each one will open and close on the boat. One never knows. These are the Groco Full Flow Seacocks.

I get out the tools I need to clean the handle and ensure the “leak” becomes a thing of history. I put a wrench on the bolt and loosen it. It turns awfully easy! Seconds later I discover why. It is broken. How the hell did that happen?

The bolt (Part #15)  only keeps the handle on. The handle comes off. Luckily the seacocks are designed such that they work fine without the bolt holding the handle on. Just a little care needs to be observed to ensure the handle fits over the tap to turn the inner SS part. And offshore we close down that head anyway so I rather doubt there will ever be an emergency there.

What to do? As we’re not sinking and as the seacock is functioning I am going to wait until we are at a facility where if something happens we can haul the boat.  Currently the fitting that is to keep water out is the “nut” (Part #11)  is not  easily moved. The part that shuts  the water out is easily moved. I tried.  I don’t want to add heat to the fitting and damage something while it still works and we’re in a developing nation. I sprayed it liberally with PB Blaster. When I work on it again I’ll make sure it can be unscrewed and we are also in a position; should the worse case happen we can be hauled for repair.

I have three possibilities on what happened.  First, I over tightened the bolt. Highly unlikely. I’m pretty good at knowing when tight is and this is not even one bolt that needs to be torqued. It only holds the handle on. Second, we had some repair work in Fiji and the repairer was in that locker doing some glass work. I don’t know if the worker removed the handle to make it easier for him or not. He might well have really put some muscle into reattaching the handle. Third, the bolt had a flaw. I’m going with #2, or #3. Either way, it needs to get fixed and it will be; just not right now.

 

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Ouch!

Sunday, March 3rd, 2019

In NZ, at most every marina entrance ramp they have this poster with this comment: “Nothing is faster than Disaster!” In Panama when we were moving from Linton to Colon I was removing the main sail cover. I stepped on the corner of the aft cabin and slipped. Usually when I fall I’m aware of what’s happening and what I need to do. I fell about 2 meters off a sea wall in Sanabel Florida. I saw exactly what I needed to do, where I needed to land and roll and I did. No injuries not even a bruise. In Linton before I even realized I was falling i was already on my butt. No warning, no time. Luckily then too, the only injury was my pride.

Last week W/ was not so lucky. We were finishing up the windlass project. When we refurbished the boat I had installed a high density, high strength plastic base for the windlass. Over the years I watched the windlass move and stretch the 1/2” stainless steel bolts as we pulled in anchor and chain. In the Pacific the anchor is often stuck 20 meters below the surface. The pull on the windlass from the anchor and chain was minimal. When you add in an 18 ton boat jerking on the end of a stuck anchor. Wow! . Over time I worried about the windlass flying off the boat as the bolts pealed away like a zipper.

In NZ we had a new- strong stainless steel base made. In Fiji we pulled off the old base and installed the new. The windlass fits on top. The last step was to install the windlass motor inside the boat. The motor is a big heavy honker. It needed to be aligned with the gear teeth in the windlass and then secured to the tube extending down from the windlass. To align it I put the winch handle in the windlass so W/ could slowly turn it until the teeth from the motor aligned and I could lift it up into place. The Windlass is a Lighthouse and has a kedging fitting on top so I can use the windlass handle to slowly crank the boat off of any obstruction. Luckily we’ve never needed to use the kedge function. I am wedged in the anchor locker. The locker is furthest forward in the boat; on the other side of the sail locker/ garage. I had crawled in there so I could lift the motor into place. Crawling and worming forward is the how I was able to get in and under the motor. For the most part I was in a rather precarious position. Getting in wasn’t easy; getting out would be even more difficult. I thought I had the windlass motor in place and asked W/ to turn the breaker on to power it up. W/ switched on the windlass breaker.

Back top side we started to check the motor connection to the windlass. I had already loosened the gypsies so the anchors wouldn’t move. (Does anyone see what I missed?) Wendy activated the switch that feeds pays out the chain. Perfect. All seems to work! I then asked her to check the retrieve chain foot switch. She did. Immediately I heard a double clunk and everything went quiet.

Thinking something might have happened I hollered up and asked if she was ok! No reply would have been bad, swearing would have been better but hearing a “No” was scary. Like lightening I wormed my way out of the chain locker then the sail locker. I ran out of the cabin and up on deck. It was NOT pretty. My heart sank.

W/ was laying on the side deck with her hand to her head, blood all around and in tears. How do you comfort someone in this situation? I reached her as fast as possible and began to check out the source of blood. I held her. She cried, my heart was in my stomach.

Left Ear Damage Inside

Her ear was bleeding inside and outside. Blood was on the deck. Between sobs she could talk. She could move slowly. I helped her to the cockpit. She laid down. I got some sterile wipes to clean her up as best I could. It was a slow process. W/ can tolerate a great deal of pain anywhere – except on her head. There was a gash behind the ear and there was a 10 mm split inside in the middle of the ear. A few days later a bruise appear on her check. Luckily we have a freezer aboard and we put an ice wrap on the area hoping to slow the blooding and ease the pain. I cleaned her ear some more. Trying not to make anymore pain for her it was slow going. I cleaned what I could and what she could tolerate with Peroxide. There was no way to micro bandage any of the cuts. There were a couple of extra indents / cuts / openings in the ear lobe where her earring is. As gently as possible we / she removed the earring. We cleaned more and iced more. We talked about what the hospital might do. It was Sunday; the Dr’s office is closed.

The damage behind the ear

I didn’t think they could stitch any of the areas up. The one cut on the cartilaginous portion of the ear and the other in the fold behind the ear. While the hospital here was an option it wan’t high on our list. At this point it doesn’t appear life threatening. Luckily. There is a vet at the marina and if need be we could consult with him. After all we all are animals anyway. W/ decided and I supported her that we didn’t need to do that yet. We iced. we cleaned what pain would allow. She laid down with that side of her head up. I ran blue tape (almost as good as Duct Tape) around her head holding some cotton swabs to the effected area. The rest of the day she couldn’t lay on the effected ear. Way to much pain. As it slowly stopped bleeding and we cleaned carefully I painted Second Skin on the wounds. Unfortunately Second skin stings so it was slow going. As we covered the wounds with second skin and they were protected I could paint more on area. It is only the first layer of second skin that stings. The entire time she is completely lucid. It alleviates one worry but doesn’t make any of her pain or my anxiety go away.

Showering would be a problem but the ear simply wouldn’t get washed. By the end of the first day she the bleeding is minimal. Touching the ear was not as painful. I took photos every day so we could look at the healing and she could see exactly what I was describing.

Trigger and Weapon

When W/ pushed the retrieve chain foot switch she was down on her hands and knees activating it with one hand. The winch handle which I had forgotten about and W/ wasn’t ever much aware of swung around striking her upside the head. The blow upside the head knocked her off her knees onto her side. The handle hit with such force it flew out of the windlass with the adapter fitting. Had she been standing it may well have struck one of her legs and broke it. While the foot switch is well away from the swing of the handle the other leg could be in range. Had her head been in a different position she could have broken a jaw, knocked some teeth out, broken her nose or damaged an eye. Worse case she might be dead if it struck her in the temple! As unlucky as she was, she and I were lucky. By day four she was able to sleep on that side of her head for a bit. From the cleaning we did and the second skin she had no infection. By the end of the week she could shower and get the ear wet. Now about two weeks later only an ENT might notice that there was some trauma to the ear. No one can look at it and see any damage. Her hearing is fine ( sometimes when I’m mumbling something her hearing is too good!). This time she and by extension we were lucky. Out here cruising we try to think of everything. We try to run scenarios through our head and think of what might go wrong. At anchor, in a beautiful place I may have become a bit too complacent. In 10 years we’ve never needed to use a winch handle in the windlass. I don’t think I would ever have thought the motor running would turn the handle too. I wasn’t aware if it was a direct drive or racheted. When the motor pays out chain the kedge winch handle doesn’t move. It only moves while retrieving the chain.

With the new base installed, W/ healed we’re on to the next project, a stack pack. The only physical damage I can do here is sew a finger. Let’s hope I can avoid those stitches. Nothing … is faster than disaster.

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Surprise, Surprise, Surprise

Friday, July 13th, 2018

Some old enough may remember Gomer from the Andy Griffith show spouting that line. Because I made a mistake – those words are my thoughts.

When we travel we often close off the forward head. Any beating of the waves against the boat spurts water into our forward head (cabin) area via the sink. To be safe I also close off the head (toilet) too. If this is too much info skip to the next paragraph. I used the head and without thinking grabbed pump handle. I began pumping the toilet (there is no handle to flush as in home toilets). Pumping required more effort than I expected. On the second pump I remembered; opps, open the seacock.

On the second stroke I also heard a little squish. I opened the seacock and completed the task of flushing the head. Sadly I still heard a little “squish”. Some water passing back and forth. The squish ought not to be there. There is a small hole at the bottom of the Henderson / Lavac pump to let any fluids out.

I checked and it is a little wet there. Damn! Added to my never ending list is to now replace the head pump. Oh well….. I have another pump all ready made up. We are after all a cruising boat and carry an enormous amount of spares. I have a spare pump, as well as spare rebuild kits. Tomorrow I’ll pull the pump and replace it, then rebuild it in the afternoon at my leisure.

After breakfast we begin. While I could do this on my own having a partner assist will reduce the work time considerably. W/ looks up where the spare is, I dig it out of the locker. I check the pump bolts and tighten just a little; after all it has sat in the locker for about 2 years and I don’t want any leaks.

We begin by clearing out the lockers on both sides of the pump. In one locker there are a couple of soaked items. Those go in the wash. The rest is strategically placed about the boat to create the biggest mess possible. I now begin to remove the pump.

Four hose clamps and four nuts later I have it out. I install the new pump and we’re close to finished. Once installed we get a bucket of fresh water for testing. We don’t love having to clean salt water up. W/ fills the toilet with fresh water and begins to pump. Water is coming out of the screws holding one of the gaskets in

Cracked Henderson Pump body

Cracked Henderson Pump Body

place. This gasket stops water from flowing backwards into the pump. I HATE this design! Three out of four times I have trouble with this part. I tighten up the screws. It still leaks. I get some Butyl out and we put some in the holes and around the screw heads. I tighten down and get a better seal; not perfect, just better. We pump and I’m still getting water around that area. DAMN! I wedge my head in the locker with a headlamp and W/ pumps some more. Double DAMN! There is a crack in the plastic molding in the pumping chamber. Surprise! Guess what we get to do.

A bronze underwater fitting with a hole eaten in it.

A bronze fitting with a hole eaten in it!

Remove the pump, clean the old one, transfer the new rebuild kit to the old pump, put back together and reinstall. An hour or so later we’re ready to put the old rebuilt pump back in service. While I was taking this pump apart W was removing more stuff from the hanging locker where half the pump is. With her eagle eye she sees a drip area that ought not be there and as usual she wants me to be worried too. I check it out. Again I stick my head in the locker with a head lamp and Surprise ! I discover a hole in the bronze elbow where effluent leaves the sewage treatment unit and exits the boat.

In many respects this was discovery is lucky. I don’t know exactly when this hole opened all the way up. Had we not noticed and continued to use the system we would have had quite a few items as well as the floor of the locker covered in ground up, fully treated, excrement. A real PITA and real lucky; all at the same time.

Even luckier still, I have a plastic 45 degree elbow that I can replace the bronze one with a hole with. I remove the bronze fitting; without breaking anything. I seal the threads on the new elbow with silicone tape and add thread sealant to be sure all goes well. I crawl into the locker and install the new elbow. We also have some new hose we picked up in Whangarei so we decide now is the time to replace that section too. I heat the hose end, install the hose, cut it to length and then install the other end on the seacock. I let the hose cool down prior to adding hose clamps. I remind myself to remember to tighten them before testing the system. I also let W/ know to remind me. We can’t be too careful when it comes to keeping water on the outside of the boat.

Back to the pump. I get it installed and the hoses clamped on. W/ adds fresh water to the bowl and we pump. Bingo. No leaks on the pump, a small leak on a joint connecting two hose sections and no leaks at the elbow install. And this time I remembered to check all hose clamps and open the thru hull. I snug down the union and all is right with the world. W/ vacuums out the lockers and then wipes them down removing any salt residue she can. Everything is now cleaned and put back into the lockers.

We started this process at roughly 9 am and without any breaks we finished at about 3 pm. All told, in the end, a good day. We discovered a problem after I created a problem. We addressed it, solved it and everything is now ship shape. And what did I learn? Oh…. when we shut down the forward head I will move the pump handle to the aft head. That ought to remind me before I try pumping with a closed seacock again!

On to dunch. (W/ likes to combine the two into one meal- works for me!)

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Cyclogenesis on da Boat

Wednesday, November 1st, 2017

Cyclogenesis is a weather term describing a small insignificant Low Pressure system that spins up creating high winds and a great deal of trouble. Not a perfect definition of cyclogenesis but generally correct.

In November of last year we lost a brand new alternator. Here’s a link for the complete debacle. Luckily; last month I found it. It was well stored under a zip lock bag of 1,000 teak plugs. The low has began to spin up. Veteran cruisers say, when you get a new item put it on and use the old as the spare. Only then will you be 100% confident the spare works. Our old alternator worked. I had taken it to Snow Brothers Electrical; one of the most respected shops in Whangarei. Alternator was in fine shape. So I figured; ok… I’ll follow advice of those before me. I stored the old working alternator and began to install the new one.

My first discovery was that the old broken; modified alternator was in fact; broken. And as luck would have it, there is a metal fabricator on site. However I was remiss in not earlier deciding to use them. After a couple of hours and a great deal of verbal abuse directed towards our generator attempting to make it work. Finally I came to a rational decision and paid the price. I had them design and make two new brackets. Two! You bet. The surest way to guarantee that there is no problem with the first is to have a spare.

But; let me step back a bit. When I dug out the new alternator it didn’t have a pulley on it. I had neglected to order one thinking I would use the pulley on the original alternator. The down side is I have tried before to remove a pulley from an alternator without success. Without a serious impact wrench it is impossible, at least for wimpy moi! Into town we go… in search of a serpentine pulley. First place I check … nope. Second place bingo. They didn’t have one in stock but could order one. I left the alternator and would pick it up the following day. Shipping in New Zealand is awesome. Most shops that need to order anything for you will have it the following day.

Back to the boat with the new alternator, new pulley and new bracket. This time I didn’t need to talk to the generator… as much. I mounted it, installed the new bracket and needed to re- install the belt. Attempting to install the old belt let loose a new verbal dialog not fit for print!

Considering all possible avenues of problems I have several belts for this system. If the belt I had been using didn’t fit… try out the others. Now; please keep in mind, installing the belt is no easy task. I put a breaker bar ( a long ridged wrench) on the idler, pull so the idler provides some slack, reach over the engine and attempt to slide the belt on the pulleys. I make at a minimum two attempts for each belt. My arms receive numerous scratches and

Changing a belt on my Aquamarine Generator

blood appears where none ought to be. I am lucky, the engine is NOT hot. After trying each belt once; some twice I am convinced we don’t have the correct size. I am guessing the pulley on the alternator is not exactly the same size as the last one. One issue of cruising the world is that there is not near as much consistency, metric vs imperial ! (A pet peeve of mine is that the politicians a few decades ago had no spine and the US tried to remain an anachronistic island in the world continuing to use an outdated, difficult to learn system of measurement. Oddly enough; politically, not much has changed in the last few decades. End of rant.) While the pulley measures out to almost identical, in this case almost isn’t good enough. I take the belt that fits closest and head to the auto stores.

At the first one I ask for the next three sizes larger than what I have. The employee measures it and indicates it’s 1060. Actually on the belt the number is a 1065. However; they didn’t have any of the step up sizes but could order them. They would have them…. tomorrow. I know there are other establishments in Whangarei that have belts. I WANT IT NOW. 🙂 I am directed to two other places. I cross my fingers.

The next place I run to is PartMasters. The counter guy checked the belt size; 1065. Ok, I want one each of the next three sizes up. He has a 1075 and a 1080. I believe they are too big but I take them anyway. Just to have the right size on our run back to the boat we try a third place looking for a 1070. No luck. At the boat I perform my engine yoga. You guessed it. More talking to the generator. Neither fit. Head down, shoulders slumped I head back to PartMasters, returning those that didn’t fit and getting even larger sizes.

Our savior heads back to the stock to grab the next two sizes. I’m now close. Yet, not close enough. They don’t have them. Damn! The closest size he has is an 1100. That is 35 mm longer than the original one but hey; if it doesn’t fit I can bring it back. At least I’m narrowing the size down.

I return to the boat, perform my yoga, I chant…. and …. bingo. It fits. Hallelujah ! Another day I’ll return and get two more for spares. One can’t have too many spares.

Earlier in the week we were getting our refrigeration up and running. We had upsized one of the holding plates, replaced a compressor, and I was checking and reconnecting all the fittings. When I removed the old; 10 year old compressor I needed to remove the High Pressure (HP) and Low Pressure (LP) lines. The LP line came off fine, but the HP fitting tore out all the threads on the pump. I didn’t care about the pump, but I needed the HP hose with the fittings. No problem. Yeah was I wrong.

I took the hose to an hydraulic shop for new fittings. The first shop didn’t have the refrigeration fittings. It was at this point I realized the place where I was getting the new pulley from; Auto Tech, they most likely had the hose fittings. I am like a chicken with my head removed; running in circles! So back I went and indeed they could make a new hose. Or so they said and so …. I …. thought. The following day I returned to pick it up. They had examined it closer and discovered that on the other end, the Swedge Loc fitting they couldn’t replace. They didn’t have any and they didn’t know of any place in NZ that did. They could cut the hose and install a new end for the compressor. There weren’t many options at this point and worrying about the domino effect of micro changes I acquiesced and said …. “ok”. Cyclogensis must be winding down. Back at the boat with the old hose and new fitting everything went back together without any further need for modification. Now all that’s left is to leak check and charge the system. Oh happy day!

Go Slow
Sail Far
Stay Long

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Msc…

Monday, September 4th, 2017

You know I always write behind. I like ideas to foment and percolate for a bit before I put electrons to a screen. And now, for me this is hard. I don’t know why. I feel like a man without a country. While I understand day to day existence in the US for most of my friends has not changed much, the feel we get from international news and US news is that the US is no longer the land of Lady Liberty. That and the two hurricanes: Harvey having already laid waste a large portion of Tx and Irma rearranging many places we’ve been and creating damage and havoc to the people we love and care about. My feelings are best described in another post written by a fellow cruiser who has followed us across the Pacific and is now in Australia (Escape Velocity).

As a child I was never effected by the cold. Skiing, tobogganing, hiking, hunting, etc all provided adventures during the winter months. As an FYI, in NZ it is winter now. And while boat work continues this is not an adventure.

All suspect paint removed.

Simon is our painter. He’s been doing an excellent job but I do find some things don’t go as I foresaw them. In the end those may well be to our benefit as he is the expert and I a lay person. He and his crew removed all the paint from the deck. He removed much of the hardware from the deck. YUCK! Some primer remained and then he re-primed everything and sanded. We had a mis-communication which may result in our new non skid not looking the way I envisioned. We’ll see. W/ and I now have a new process to deal with contractors. W/ will take notes. I will send the key points to the contract check to ensure they are in the contract. In the end, nothing effects the integrity

Deck Primed and Sanded

of the paint or the work. It is only an esthetic change and most likely I will be the only one noticing. But; when you pay a bucket of $$’s to a contractor you want it done right first and if possible your way second.

We’ve ordered new LifPo Lithium batteries for the boat. I do hope they will be delivered this month. BJ on Evenstar has a thorough discussion on them. Along with that we’ve contracted for an arch on the stern. Here we will add solar which will free us up from needing to run the generator day and night in the tropics. When helping Quixotic with their refrigeration I was able to secure a larger holding plate for the freezer. I hope I can get 24 hour hold over but will be satisfied with 18. We will have two of the largest hold over plates Seafrost makes in the freezer. In the cooler waters of NZ I expect we will get 24 hours. In the tropics we’ll see.

Clew Ready for New

We’ve contracted with Calibre Sails to repair our sails and make a new main. Dave looked them over and felt the Yankee Jib and staysail just needed some repairs, a new Sun Cover a couple of patches and stitching replaced. We did order a new Tanbark main sail. It will be flatter, have full battens, a loose foot, and hollow roach as well as being a 40 cm shorter in the foot. To do this we’ll cut the main boom down. This will protect my head as well assist in balancing and driving the boat better. Besides a sail maker Dave is also a sailor. He built new sails for Serge and JoAnn on Spirare. Serge is a pickier sailor than I am so with his recommendation at this point we are quite satisfied. And too, remember we tore up our mainsail track coming down here. We have the replacement track and after painting the mast will install it.

All of this work is occurring while we are off the boat. W/ has been great finding house sits for us using Kiwi House Sitters. We’ve had 4 sits so far and I doubt we’ll do more. We plan on moving back aboard in 2 weeks. We’ve cleaned and inspected the rigging of Elysium. We’ve painted the spreaders. We sewed about 2/3’s of the new dodger. Here I screwed up and didn’t order enough fabric from the states. None was available in NZ. Now we wait while I order and have shipped some more. However, it is all coming together and I am looking forward to getting back on a bed that rocks me to sleep.

Old Dodger ready for replacement

While much of this is going on we’ve worked hard on getting fit. We’re members of Anytime Fitness; one of the best gyms we’ve been associated with… ever. There are 2 caveats: 1) I miss the Nautilus machines and 2) having all the weights measured in kg makes fine adjustments especially for W/ difficult. As we get stronger we’re to increase the weights 5% but often the 10 kg or 22 lb’s is way more than the 5% increase needed.

We’ve worked in a comfortable tennis schedule too. Mondays, Tuesdays, and Wednesdays. For the most part our games are back on track and the play for W/ is excellent. She fits right in the middle of the play and it provides her a lot of opportunity to grow and learn. I’m hoping in the next couple of weeks to join a mens group having been playing mixed doubles. Finally I’m about 100 % healthy, and slowly losing weight.

I was up to 230 lbs once back in the states and that SCARED THE HELL out of me. Currently I’m at 205 and still want to loose 10 more lbs. I think 195 will work fine. 🙂 Just think how much faster the boat will be with all that weight gone. 🙂

Go Slow
Sail Far
Stay Long

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Whangarei

Monday, February 27th, 2017

In many ways Whangarei has been; un-eventful, in others the events are more personal. We’re settling in here. We’re getting use to the “big city”, many restaurants, plentiful boat parts, a plethora of services, and all the necessities life has to offer. We bought a car, joined a gym, joined a tennis club and I have ended up with tendinitis in my knee.

Summer at Riverside Marina in Whangarei, New Zealand

Riverside Marina, Whangarei, New Zealand

 

The car came from another cruiser and previously from the used car place in Opua “Cars for Cruisers”. It’s a ’99 Camry which for the most part we are happy with. And the differences between the US and countries we visit are fascinating. In NZ to transfer a car title you go to the Post Office. The seller filled out a form (free) and the buyer (us) filled out another

Wrong Way, Wrong Side, Correct Pedals.

Wrong Way, Wrong Side, Correct Pedals.

with a fee of $9 NZ. Boom. The car is now ours. Every 6 months we need to get a service check called a WOF (Warranty of Fitness) and we are good to go. We have third party insurance for a year at approx $250 NZ. Of course this does not cover any damage to our car but it does protect others and by extension us. The car has a key lock where even with the right cut dime store key the car will not start. Yet, I am sure there are ways. The car has some minor issues we need to address. But it sure is nice being able to travel farther, faster, and carry more than we can on foot. Our US drivers license is good for a year. We expect to sell the car next Dec before our license expires. Hopefully to the next generation of NZ sailors.

 

Somewhere in our extensive walks I felt a little pain in my knee. I followed the recommended procedure RICE (Rest, Ice, Compression -lax

On our walk, a view of the town basin, Whangarei, NZ

On our walk, a view of the town basin, Whangarei, NZ

on that one, and Elevation). All was going well, too well as a matter of fact. I was feeling good and at the gym which we walked to I did a full body work out including jumping rope. My knee was a little sore. We tried a massage therapist there and it was W/s turn. My knee felt good. I figured I could walk back to the boat, ice my knee, drop off our gym bags, and return to pick up W/. About 1/2 way back my knee was talking to me. I slowed down and strolled on. On the boat I grabbed the ice and elevated it for 10 minutes. Time to return. I was in mild pain but hey! I am strong, I can handle it. Again at the 1/2 mark my knee started talking to me. Well, more like yelling at me. I actually took one step and sat down the pain was so bad. After rubbing it for a few minutes and figuring it was as far back to the car as it was to the gym I could make it. I was a man with a limp. But I made it. And at our fitness center an employee had some anti inflammatory meds. I took two. I would live. W/ appeared much too soon and I would need to walk again. But I hobbled to the restaurant where we met Lewis, Alyssa, and her mom for lunch. Had some more stories to share and then returned to the boat. I was now reduced to the speed of a crawl. Stupidly I didn’t want W/ to get the car. I could make it. Almost an hour later (normally a 15 minute walk) I was on board with ice on my knee. We got the IBProfin out of our medical kit and I began the descent into a pain free world. It was not to be. While I’m sure the anitinflammatory helped keep me from self amputating my leg I was NOT pain free. That night for me was miserable. My sleep would be best described as almost passing out. Finally the dawn broke and I returned to my rehab routine. Ten days later I am almost back to full motion and 90% of the time pain free. I look forward to Tennis this coming week.

The day before this major faux pas we joined a Tennis club. We had walked to Kamo, a nearby town that was only about 8km away taking about 20k steps to get there. That is where my knee began talking to me. But then it was in quiet whispers. We didn’t find the club but found the address of the club secretary. After a brief introduction she offered to give us a ride back into Whangarei. On the way she showed us two closer Tennis clubs. Anyway, we joined Mairtown Tennis. Five all weather courts (astro turf) with 12 tons of sand brushed in each court. Tennis balls they have, a ball machine they have, hoppers with balls they have; and all those included in the cost of our membership. They don’t have any clay tennis courts in NZ. The good news is that it doesn’t get slippery when wet and it is easy on the body. Not as easy as a clay court but much better than asphalt. W/ was able to play right away and I expected to play in two days as my knee was almost healed. That was until I abused it further. Now a week later I’m finally able to feed some balls to W/ and volley some. But running was still problematic. So I wait. I hope, hope, that this Tuesday I will be able to play with the Veterans (retired players) that play in the morning. Some things just don’t change. At Innisbrook and River Crossing (our old clubs) that was the situation also. (I have a problem here) One characteristic of NZ is our language differences. The language of the country is English but the words often have slightly different uses. W/ and I chuckle with every new one. Minnow; not a fish, a young boy or girl. Cheers! A way to say hello or goodbye and sometimes thank you. Kid Sharing; when separated parents have custody of children and they live with one one week and the other another week. Jandals; we call them flip flops. Stomping; more of what W/ does when hiking. Bach; a summer cottage and we don’t know where this permutation came from. Driving; we drive on the wrong side. Take away, a doggie bag.

With our car the most egregious thing we’ve done is hit the curb- twice. The turning ratio on the Camry is so different from our other cars I ran over a curb once and another time W/ brushed a curb. We tell each other to look right and stay left. That is our mantra driving. When entering any roadway; traffic from the right will nail us first and we need to stay left to avoid head on collisions. When leaving one place we had visited in the country I naturally took the right side of the road only to come upon a resident driving on “my side”. Fortunately neither was traveling at any speed and all I got was a smile and a finger wave not to drive on the wrong side. Whew! While we drive on the wrong side the steering wheel and driver is on the “wrong” side too! This makes life a further challenge adapting to the new perspective. Fortunately the accelerator and brake are in their correct positions but the indicator blinker lever and windshield washer lever is reversed. More than a few times have we indicated a turn by turning on our wipers. We are getting better at everything. Luckily we are not in the big metropolis of Auckland and the traffic isn’t hazardous to our driving, nor visa versa. I look forward to the time when while driving I can see a little more of the country side. Now I am focusing only on staying centered in the left lane.

Ah…the boat. Just to be clear we are NOT moving here. A few years ago immigrating to NZ would have been easier. Now the bureaucracy makes it quite difficult for retires to become permanent residents. Not that we would want to, we’ve not experienced a winter here and from what we understand Winters are not fun. Winter fun is in the S. Island. Thus we’ve been looking for a Home Sitting experience. During the winter months we hope to watch someones pet(s) and take care of their home while they travel. House sitting will solve our “freezing butt” issue. Thus if the water is close to 0º C (32º F) the boat will be ….. FREEZING! and if anyone has stayed on a boat during cold weather knows, it gets damn cold inside a boat. While you can warm the air up some, the water temperature becomes a huge heat sink. The boat temperature moves steadily towards the water temperature. Additionally we can leave the boat a mess while completing a few needed changes. We expect to haul the boat out of the water during this time.. staying on board then is not our cup of tea.

 
Go Slow
Sail Far
Stay Long
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